A decarbonization project by steelmaker Cleveland-Cliffs that would have heavily relied on hydrogen will be “substantially altered,” CEO Lourenco Goncalves said Thursday, who cited the changing energy priorities under the Trump administration.
Under the project (see schematic below), which received a grant of up to $500 million from the Department of Energy (DOE) under the Biden administration, Cleveland-Cliffs would have replaced the blast furnace at its Middletown, OH, plant with a 2.5 million tons per annum (MMtpa) hydrogen-ready direct reduced iron (DRI) plant and two 120-MW electric melting furnaces (EMF) to feed molten iron to the existing infrastructure already on site. It takes about 54 kg of hydrogen to produce 1 metric ton (MT) of finished steel in the DRI process, so a plant of that size would have consumed about 135 million kg of hydrogen per year, or 370,000 kg/d, roughly equal to what a green hydrogen facility with 700 MW of electrolyzer capacity would produce. (That would be bigger than most of the green hydrogen projects tracked in our weekly Hydrogen Billboard report.) The project was awarded $9.5 million in September 2024 for Phase 1 activities, which included preliminary design and engineering.